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Boiler HP x 34.5 Boiler HP x.069 Boiler HP x 33.4 Boiler HP x 139 Lbs of Steam /Hr ч 500 6 Pre-requisite of the boiler conversion 18-ton heavy fuel oil fired steam boiler to the energy cost component contributes a major part for the production
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1 MW (thermal power) [ MWth ] = approx 1000 kg steam/hour 1 MW (electrical power) [ MWe ] = approx MW(thermal power) 3 A 600 MWe coal-fired power station operating at 38% efficiency and 75%
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Example - Boiler Horsepower to lbs of Steam Conversion. 200 hp x 34.5 = 6900 lbs of steam per hour. Lbs of steam can be converted to hp by dividing lbs steam per hour by 34.5. Example - Lbs of Steam to Boiler Horsepower Conversion. 5000 lbs of steam / 34.5 = 145 hp boiler. Converting Boiler Horse Power (BHP) to kBtu/hr
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Every boiler has different design and rating, however I have seen 200 Mw, 500 Mw and 600 Mw boilers of double pass, tilt tangential design type. 600 Mw boiler can generate 1850 TPH of steam per hour at 423 TPH coal.
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A steam boiler plant consumes 9000 kg of coal per hour and produces 20 kg of dry flue gases per kg of coal fired. Outside air temperature is 32°C, average temperature of the flue gas entering the chimney is 343°C and the average temperature of the dry flue gas in the chimney is 260°C.
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Upfront investment for a 10t boiler is about RMB1,000,000-1,500000 expensive than an coal fired boiler. but the operation cost for 10t pulverized coal boiler will be RMB1,700,000 cheaper than coal fired boiler, 89% of this RMB1,700,000 is saved from coal consumption reduction. This calculation is based 200 day work per year, 20 hours word per day.
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