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Coal fired boiler is widely used to generate thermal energy by burning fuel in the firebox. Coal can provide lower operating costs in comparison to other fossil fuels like oil or natural gas, it is one of the cleanest fossil fuels available today due to the state of the art computerized pulverized coal handling and combustion technology.
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The paper deals with control logic's developed for compartments-1 and 2 according to temperature and pressure limits that exist in coal fired fluidized bed boiler-5 of captive power plant. The control logics have been implemented on-line by using
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Pulverized coal combustion includes wall-fired, tangentially fired, arch-fired, and roof-fired systems. Wall-fired and tangentially fired systems are the most common type of boilers. PC firing uses pulverizers to grind the fuel to particle sizes of typically >70% passing through 200 mesh or 74 μm  .
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• Initially Malaysia’s coal fired power stations only used Bituminous coals. • Increasing cost has lead to increasing use of lower rank coals which are cheaper and readily available. • Existing coal fired boilers can co-fire various grades of sub-bituminous coals. • Manjung 4 and TBP 4 designed for 100% lower grade sub-bituminous coals.
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A pulverized coal-fired boiler is an industrial or utility boiler that generates thermal energy by burning pulverized coal that is blown into the firebox. The basic idea of a firing system using pulverised fuel is to use the whole volume of the furnace for the combustion of solid fuels. Coal is ground to the size of a fine grain into the boiler, mixed with air and burned in the flue gas flow. Biomass and other materials can also be added to the mixture. Coal contains mineral matter which is conv
The boiler efficiency of modern pulverized fuel, hard coal-fired units is 94%–95% (LHV basis), reducing slightly to 90%–91% for lignite-fired units due to the higher moisture content. When combined with the other elements of the Rankine cycle, the overall efficiency currently achievable in conventional plants is in the 40%–45% range.
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As an example consider these facts for typical coal fired power plant of capacity 500 MW. Around 2 million tons of coal will be required each year to produce the continuous power. Coal combustion in the boiler requires air. Around 1.6 million cubic meter of air in an hour is delivered by air fans into the furnace.